Categories | Ultrasonic Power Supply |
---|---|
Brand Name: | RPS-SONIC |
Model Number: | RPS-2000 |
Place of Origin: | China |
MOQ: | 1set |
Price: | negotiation |
Payment Terms: | T/T, Western Union, MoneyGram |
Supply Ability: | 200 SETS PER MONTH |
Delivery Time: | 3DAYS |
Packaging Details: | FOAM AND CARTON |
Certification: | CE |
Frequency: | 15K~60K |
Power: | 300W~3000W |
Type: | Digital generator |
Size: | 120*120*380 |
Weight: | 3.3Kg |
name: | ultrasonic frequency generator |
The Generator
The generator in an ultrasonic welding system converts the mains 50-60 Hz supply into an ultrasonic frequency of
20-50 kHz depending on the power rating of the generator, it can be
designed to operate from a single or three phase supply. The
generator provides the power for the welding operation and is
therefore a critical feature of the machine. It must be capable of
providing a very consistent output amplitude and be resistant to
overload.
Summary of primary features
Consistent amplitude at all power levels – the power draw on the
generator varies considerably during the welding process, the
generator must be capable of providing a very consistent level of
amplitude to ensure quality levels of the welded components are
maintained.
Accurate frequency control – the output frequency of the generator
must match the resonant frequency of the tooling being used. This
frequency must also be accurately maintained in order to prevent
unnecessary stress in the tooling and transducer. If the frequency
is not correctly controlled it can lead to premature failure of the
tooling and/or transducer.
Overload protection – the power drawn from an ultrasonic generator
is directly affected by the pressure applied during the welding
operation. Excessive press pressure setting or incorrect loading of
component into a nest can result in the power demand from the
generator exceeding its capabilities.
The generator needs to be fitted with the necessary fast acting
overload protection circuitry in order to prevent these overload
conditions having a detrimental effect on the generator.
Automatic tuning – the resonant frequency of the sonotrode varies
during the welding cycle due to the effects of pressure, heat and
wear. These changes need to be compensated for by altering the
output frequency of the generator to match the variations in the
tooling.
High duty cycle – many ultrasonic welders, particularly in
automatic machines, operate at up to 60 welds per minute with
typical weld times of half a second or more. The generator must be
capable of sustaining this duty cycle whilst at the same time
maintaining its output characteristics.
Screening against electromagnetic interference – this is a
statutory requirement in all European countries.
The provision of a digital frequency display provides a useful
means of checking the resonant components for faults and frequency
variations.
100% digital control of all power supply functions and parameters
allows for unique configurations and future upgrades or
requirements. Includes digital frequency syntheses
Industry leading data acquisition rate speed of .5 ms due to
advanced multi-core architecture. Increased weld accuracy and
repeatability.
Digi-Trac tuning automatically tracks the resonant frequency
digitally. Adjust the output frequency to match the acoustic stack
(sonotrode, booster, and transducer) this is done for every weld
cycle and eliminates the need to manually tune the generator.
Ultrasonic overload protection, with status indicator for ease of
troubleshooting. The overload power limit is based on true RMS
power output level.
Line Voltage Regulation compensates for line fluctuations assuring
consistent amplitude.
Advantages
1. DDS and PID high precision frequency control core.
2. Electric constant amplitude control system.
3. Welding amplitude setting range 0% - 100% by 1%.
4. Soft start, setting range 0-999MS, setprecison 1MS.
5. Three self-checking modes.
6. Pressure trigger/Time/Energy welding modes.
7. Six protections.
8. Less space, total weight 3.3KG.
Ultrasonic generator technical specification | |||||||||
Model | 15kHz | 20 kHz | 30 kHz | 35 kHz | 40 kHz | ||||
Operating environment | -20℃~+80℃, humidity less 70% | ||||||||
Dimension | Length 350mm, Width 12mm, Height 100mm | ||||||||
Matched converter | 15kHz | 20kHz | 30kHz | 35kHz | 40kHz | ||||
Power | 2200W/3200W | 2000W/2600W | 800W/1500W | 800W/1200W | 500W/800W | ||||
Material | Shell: aluminum alloy, Panel: 304 stainless steel, Heating panel: 6061 pure aluminum | ||||||||
Voltage | 220VAC, 50/60HZ | ||||||||
Standard parts | Ultrasonic generator, converter wire, power wire, control signal interface, DB9 core wire. | ||||||||
Optional part | Shockproof suitcase | ||||||||
Application | Suitable |
Welding | Available |
Sealing | Available |
Sewing | Available |
Cutting | Available |
Sonochemistry | Available , but not the best, If open the equipment when the horn
in the liquid , it can catch the frequency well, it is better
tracking the frequency without any loading. |
Metal welding | Available , but not the best. Metal welding always in high loading , it is better use a generator with well ventilation. |
Atomization | Available |
The power input standard is: single-phase AC220V 50HZ/60HZ.
Input power supply voltage fluctuation range: <10%.
Input power supply harmonic content: <20%.
Input power supply current: 10A.
Input power cord diameter: >1.5MM2.