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Fully automatic diamond segments brazing machine for stone cutting saw blade

Categories Diamond segments brazing stand
Brand Name: EFFEMAX
Model Number: automatic
Certification: No
Place of Origin: China
MOQ: 1 set
Price: 10000-30000USD/SET
Payment Terms: T/T
Supply Ability: 50 set/m
Delivery Time: 25 days
Packaging Details: fumigation free wooden case
diameter: 250-700
application: brazing diamond segment
type: automatic
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    Fully automatic diamond segments brazing machine for stone cutting saw blade

    Fully automatic diamond segments brazing machine for stone cutting saw blade


    This machine uses touch screen control and HMI operation, automatically control of welding time, equipped with tank photoelectric detection system, positioning and rotating saw blade body and feed segment and wire automatically, high accuracy positioning, feed wire second time for last tooth to ensure the welding strength. Bilateral independent fans to improve cooling speed, automatic alarm display for easy troubleshooting. It can complete welding process automatically and easy to operate.


    Features

    Segment and saw disc automatic centering

    Configure water tank photoelectric system, automatic positioning saw blade and automatic alarm for fault running

    Adjustable for R/F segments, L/T segments, brazing time, cooling time, brazing tooth number, skip brazing according to actual demand.

    Automatic feeding solder, brushing flux, automatic centering,at the last segment, it will feed solder two times to ensure the end teeth brazing strength

    With touch screen control and HMI operation

    Easy to operate and maintaince

    Applicate for brazing segments for stone cutting saw blade


    Process

    The process of electric induction brazing is shown and explained while watching the machine in action that automates parts of this process, with the aid of manually pushing buttons at the right time and manually adding necessary materials for the brazing of the diamond blade to be completed. Diamond blades are used for cutting materials that are especially tough to cut through, such as stone, concrete or asphalt. Segments eventually wear out with heavy use and then need to be replaced to make the blade effective again for cutting through tough materials. This video shows the process of soldering new diamond segments around the outside edge of a large blade.

    After stripping it, will clean it with an air sander, it is important that the surface is clean when soldering so all will bond to it, now it will go through the heat cycle, 24 seconds, segment gets red, not it is going through the cooling cycle, the indexer, clamp the blade, then it will go through the cycle again, add flux, solder won’t stick without the flux, placing segment, heating both sides at the same time, put less heat on the blade, good consistency for the segment, minimal segment loss.



    Specification

    NameUnitData
    Brazing Diametermm280-700
    Verticalitymm±0.03
    Brazing capacityPc/h250-700
    Air pressureMpa0.6
    Water pressureMpa0.2
    PowerW1200
    Water consumptionm3/h1.5
    Sizemm1000x810x1550
    VoltageV220
    Weightkg230

    Note: this machine is not including high frequency induction heater, air compressor and water pump


    High frequency induction heater


    Features:

    High frequency voltage option: 220V, 380V, 415V, 440V

    Automatic tracking working frequency, good adaptability to inductor

    Low working frequency and high power, good heat permeability

    With protection function of overvoltage, overcurrent, overheat, lack of water, lack of phase etc.


    Specification

    NameData
    Voltage220V/50Hz
    Work voltage range160V/250V
    Output power20kW
    Max vibration powerMore than and equal to 20kW
    Vibration frequency50-150KHz
    Efficiency90%
    Cooling water flow rate5L/Min (0.2Mpa)
    Cooling water pressure0.2-0.3Mpa
    Water temperature protection point50 degree
    Dimension460x190x380
    Load duration100%
    Cheap Fully automatic diamond segments brazing machine for stone cutting saw blade for sale
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