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1+6 High-Speed Steel Wire Rope Stranding Machine For Bare Copper

Categories Wire Stranding Machine
Place of Origin: China
Brand Name: BJH
Certification: China standard
Model Number: GB/T5224-2003
MOQ: 1 set
Price: 500, 000USD
Packaging Details: Standard ocean shipping container
Delivery Time: 3 months
Payment Terms: 30%down payment,70%balance payment
Supply Ability: 30 sets per year
Tensile strength: ≥1860MPa
Strands diameter: 17.8Φ mm
Strands structure: 1+6
Production capability: 30000T/year
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    1+6 High-Speed Steel Wire Rope Stranding Machine For Bare Copper


    1+6 High-Speed Steel Wire Rope Stranding Machine For Bare Copper


    1.Product description

    The seller will provide a Low Relaxed Stress Steel Stranded Wire Production Line for production of 1×7, Ø9.53~17.8mm low relaxed pre stress steel stranded wire, with the capability of 30,000 tons per year. The seller will guarantee the manufacturing technique, product quality, equipment unction, production capability and period of guarantee, and make sure the product will be in accordance with Chinese Industrial Standards and corresponding with foreign standards.


    2. Manufacturing technique


    2.1 Specifications of finished products


    Seq.

    Strands structure

    Strands diameter

    Φ mm

    Tensile strength

    MPa

    1

    1+6

    9.53

    ≥1860

    2

    1+6

    11.1

    ≥1860

    3

    1+6

    12.7

    ≥1860

    4

    1+6

    15.24

    ≥1860

    5

    1+6

    17.8

    ≥1860


    2.2 Standards of products


    GB/T5224-2003, American Standard ASTM-A416-2002, Japanese Standard, European Standard.


    2.3 Raw material


    The PC strands are drawn from good quality carbon steel hot rolled coils and then twisted.


    2.4 Flow of manufacturing technique


    Wire coil sorbitizing----Pickling & phosphatization----Wire drawing----Twisting----Stabilization treatment----Wire taking up & Pay off ----Layer winding----Product inspection----Packing----Warehousing


    1.strander

    2.integrating tooling

    3.distortion equipment

    4.tensioning system

    5.movable intermediate frequency annealing stove

    6.cooling tank

    7.Constant tensioning system

    8.wire receiving & release device

    9.strand oscillator

    10.winding system


    2.5 Production capability


    1) Working system

    Continuous working system, 7 days a week without break during

    Weekend

    2) Production capability

    30000T/year


    3. Equipment description:


    3.1 Composing die and Deformer


    Different composing dies are loaded inside the die box for different size of wires. Manually adjusted by guide screw.

    Each deformer wheel is manually micro-adjusted, hydraulic cylinder opening to prevent broken lot strands.


    3.2 Skip stranding machine 1+6×1120


    For the skip stranding machine, each set consists of 7 pieces of 1120 bobbins, is driven by single motor. The transmission shaft and Rotating body are connected by synchronous belt. With stable lay pitch, it guarantees the lay lengths of stranded wires in different dimensions are in accordance with GB/T5224-2003. Big size bearings support the threading barrel to get enough space and make threading very easy. Each revolving part are connected with one another by a GRP cambered plate, which enables it reach the speed request of higher stranding machine. 7 single wires pass through each own position without interference with each other. The bracket of cylinder escapement is movable, makes it easier for transfer and balance adjustment. Damping system is loaded on the bracket to adjust the mutative tension of each single wire during production. Integrative bottom frame can make sure the bunching machine works steadily.

    Max. Rotating speed: 680rpm

    Driving motor: A/C, 90KW, 1500rpm

    Bobbin size: DIN1120

    Dia. of flange: 1120mm

    Dia. of barrel: 630mm

    Total width: 964mm

    Inner width: 840mm

    Max. weight: 4000kg


    3.3 Intermediate frequency tempering furnace


    Use full digital microprocessor control circuit to closed-loop control of equipment output power and running speed, realizing automatic tracking function of power and speed. . In order to insure control the tempering temperature at ±8°Cof steel strands ( thermodetector will show temperature), machine will use movable heating method. Once equipment stay in normal running program, steel stranding wire can reach the process required temperature in short time, this can avoid the non-tempering wire when re-start, reduced metal consumption.

    Rated power: 600Kw

    Processing temperature: 380-420°C


    3.4 Tension system


    Tensioning system consists of two sets of tension equipments. Two tension wheels rotate same way and make the wire tensioned between the wheels. The wheels are welded by 42CrMo forged rings, machined tooled and then quenching processed, with surface hardness of HRC≥58. Cone gears are used in speed reducer.

    Max. Speed 100m/min (Ø15.24)

    Max. Tension 155000N (Ø17.8)

    Motors: No.1 A/C, 250KW, 1000rpm

    No.2 A/C, 200KW, 1000rpm

    Dia. Of wheel: 2×2050mm

    Number of driver groove 5, V shaped

    Number of No.1 wheel groove 4, U shaped

    Number of No.2 wheel groove 4, U shaped


    Cheap 1+6 High-Speed Steel Wire Rope Stranding Machine For Bare Copper for sale
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